Table of Contents
- Quick Answer
- 1. How I Evaluated These Manufacturers
- 2. Top 10 Plus Size Sports Bras Manufacturers (With Links)
- 3. Comparison at a Glance
- 4. How to Choose the Right Manufacturer (My Advice)
- 5. FAQs
- Work With Fukigymwear
Quick Answer
If you’re developing plus size sports bras, choosing the right manufacturer matters more than almost any other activewear category.
Support, pattern engineering, compression balance, and long-term comfort must all work together — especially for extended sizes.
From my real production experience, these are the most reliable plus size sports bra manufacturers in the global market:
👉 fukigymwear – best overall OEM for plus-size sports bras
👉 Argus Apparel – USA-based, flexible MOQ
👉 Alanic Global – global-scale activewear supplier
👉 ZCHYOGA – yoga-focused private label expert
These manufacturers understand support engineering, not just sizing up a standard bra.
1. How I Evaluated These Manufacturers
Plus size sports bras fail when factories treat them like scaled-up S or M sizes.
I evaluated manufacturers based on real production capability, not marketing claims.
Key evaluation criteria:
- Cup structure & weight distribution
- Underbust support and elasticity
- Strap width and shoulder pressure balance
- Fabric recovery after stretch
- Experience with inclusive sizing (XL–5XL)
- Ability to customize compression levels
- OEM / private label capability
Only manufacturers with proven plus-size experience made this list.
2. Top 10 Plus Size Sports Bras Manufacturers (With Links)
1. Fukigymwear – Plus Size Sports Bra OEM Specialist
- Dedicated experience in plus-size sports bra construction
- Custom cup depth, underband tension & power mesh support
- Ideal for DTC brands and premium fitness labels
2. Argus Apparel – USA-Based Manufacturer
- Made in USA production
- Strong prototyping and fit testing
- Ideal for emerging brands
3. Alanic Global – International Sportswear Manufacturer
- High-volume manufacturing
- Wide fabric and compression options
4. ZCHYOGA – Yoga-Focused Manufacturer
👉 ZCHYOGA
- Specializes in yoga and studio wear
- Strong experience with inclusive sizing
5. Activewear Manufacturer – Private Label Sports Bras
- Cost-effective production
- Good for scaling brands
6. Royal Apparel – Made in USA
- Ethical and domestic manufacturing
- Sustainable materials available
7. AEL Apparel – Full-Service OEM
- Tech pack support and development
- Suitable for growth-stage brands
8. Hucai Sportswear – Budget-Friendly Supplier
- Flexible MOQs
- Competitive pricing for startups
9. MAS Holdings – Global Apparel Group
- Advanced R&D and testing facilities
- Trusted by top global sports brands
10. Regina Miracle – Seamless & Bonded Bras
- Seamless engineering and bonded support
- Ideal for high-compression sports bras
3. Comparison at a Glance
| Manufacturer | MOQ | Best For | Key Strength |
|---|---|---|---|
| Fukigymwear | Medium | Custom brands | Plus-size engineering |
| Argus Apparel | Low | Startups | Fit accuracy |
| Alanic Global | Medium | Scaling brands | Global capacity |
| ZCHYOGA | Low | Yoga brands | Fit comfort |
| Activewear Manufacturer | Medium | Bulk orders | Cost efficiency |
| Royal Apparel | Medium | Ethical brands | USA-made |
| AEL Apparel | Medium | Growing brands | Tech packs |
| Hucai Sportswear | Low | Budget brands | Pricing |
| MAS Holdings | High | Enterprise brands | R&D |
| Regina Miracle | Medium | Seamless bras | Sculpting tech |
4. How to Choose the Right Manufacturer (My Advice)
- New brands: prioritize communication + low MOQ
- Growing brands: focus on consistency and fabric quality
- Premium brands: prioritize engineering and support design
Always test fit samples before mass production.
5. FAQs
Q: Are plus-size sports bras harder to manufacture?
A: Yes. They require stronger engineering, better fabric recovery, and proper weight distribution.
Q: Can I customize padding, straps, and compression?
A: Yes. All manufacturers listed support customization.
Q: What is the average MOQ?
A: Usually between 50–300 pieces per style.
Work With Fukigymwear
If you’re building a serious plus-size sports bra line and want a manufacturer who understands fit, support, and performance:
We help brands go from concept to scalable production with confidence.
