Table of Contents
- Quick Answer
- Why Yoga Shorts Are a Core Product for Activewear Brands
- My Experience Manufacturing Custom Yoga Shorts
- Key Design Decisions Before Manufacturing
- Fabric Selection for Yoga Shorts
- Fit, Length & Construction Standards
- Manufacturing Process: From Sampling to Bulk
- Common Mistakes Brands Make with Yoga Shorts
- Custom Yoga Shorts Manufacturers (With Links)
- Comparison Table
- How to Choose the Right Manufacturer for Your Brand
- FAQs
- Work With Fukigymwear
Quick Answer
To manufacture custom yoga shorts, activewear brands must focus on fabric stretch recovery, waistband stability, and anti-sheer performance — not just aesthetics.
From my experience, yoga shorts fail when brands:
- Choose fabric only by softness
- Ignore squat-proof testing
- Copy leggings patterns without adjustment
This guide explains how to manufacture yoga shorts that actually perform in real movement.
Why Yoga Shorts Are a Core Product for Activewear Brands
Yoga shorts are:
- High-repeat purchase items
- Strong summer alternatives to leggings
- Frequently worn for yoga, pilates, gym, and lifestyle
Because they’re tighter and shorter than leggings, fit and fabric flaws show instantly — making manufacturing quality critical.
My Experience Manufacturing Custom Yoga Shorts
I’ve worked with brands producing:
- 4” / 5” / 6” biker-style yoga shorts
- High-waist studio shorts
- Seamless-feel yoga shorts
- Pocket yoga shorts
The most common surprise brands face:
Yoga shorts are harder to get right than leggings.
Shorter inseams amplify every fit and fabric issue.
Key Design Decisions Before Manufacturing
Before contacting factories, brands should define:
- Intended activity (yoga, studio, gym, lifestyle)
- Inseam length (4”, 5”, 6”, 8”)
- Waist rise (mid-rise vs high-rise)
- Pocket or no pocket
- Compression level
Clear decisions reduce sampling time and cost.
Fabric Selection for Yoga Shorts
Fabric performance is the foundation of good yoga shorts.
| Fabric Type | Typical Blend | Best For |
|---|---|---|
| Nylon / Spandex | 75–80% / 20–25% | Premium yoga shorts |
| Polyester / Spandex | 85–90% / 10–15% | Cost-efficient lines |
| Brushed fabrics | Nylon blends | Soft, studio wear |
| Ribbed knits | Nylon blends | Fashion-forward yoga |
Key requirements:
- 4-way stretch
- High stretch recovery
- Squat-proof opacity
Fit, Length & Construction Standards
Critical fit points:
- Waistband should not roll or slide
- Leg opening must prevent riding up
- Gusset must allow full movement
- No sheer areas under stretch
Construction details:
- Flatlock or coverstitch seams
- Reinforced crotch seams
- Clean waistband bonding or stitching
Yoga shorts must be tested in motion, not just standing.
Manufacturing Process: From Sampling to Bulk
Typical production flow:
- Fabric sourcing & testing
- Prototype sample
- Fit & squat-proof testing
- Size set approval
- Bulk production & QC
Never skip squat tests and wash tests during sampling.
Common Mistakes Brands Make with Yoga Shorts
- Using legging patterns without adjustment
- Choosing fabric that stretches but doesn’t recover
- Ignoring inseam creep during movement
- Skipping pocket stress testing
Yoga shorts punish shortcuts.
Custom Yoga Shorts Manufacturers (With Links)
1. Fukigymwear – Custom Yoga Shorts Manufacturer
Specializes in yoga and fitness bottoms with strong fabric testing and QC.
Best for: Activewear brands focused on fit and performance.
2. Zega Apparel – Custom Activewear Manufacturer
Flexible private label and OEM yoga shorts production.
Best for: Startups and mid-size brands.
3. Appareify – Activewear OEM Manufacturer
Wide fabric selection and scalable production.
Best for: Brands planning growth.
4. Alanic – Global Activewear Manufacturer
👉 Alanic
International sportswear supplier with large-scale production capacity.
Best for: Established brands with volume demand.
5. Gym Clothes – Custom Gym Wear Supplier
Private label and OEM gym apparel solutions.
Best for: Budget-conscious activewear brands.
Comparison Table
| Manufacturer | MOQ | Strength | Best For |
|---|---|---|---|
| Fukigymwear | Low–Mid | Yoga fit expertise | Performance brands |
| Zega Apparel | Low | Flexibility | New brands |
| Appareify | Mid | Scale & fabric | Growing brands |
| Alanic | Mid–High | Large-scale capacity | Established brands |
| Gym Clothes | Low–Mid | Cost efficiency | Entry-level brands |
How to Choose the Right Manufacturer for Your Brand
- New brands: prioritize low MOQ and guidance
- Premium brands: prioritize fabric and squat-proof testing
- Scaling brands: prioritize consistency and capacity
The right factory reduces returns — and builds trust.
FAQs
Q: What is the MOQ for custom yoga shorts?
A: Usually 100–300 pcs per style.
Q: Are yoga shorts harder to manufacture than leggings?
A: Yes — shorter length exposes fit and fabric issues faster.
Q: Can yoga shorts be private label or OEM?
A: Yes, both models are common.
Work With Fukigymwear
If you’re developing custom yoga shorts for your activewear brand and want reliable fit, fabric performance, and stable production,
👉 Fukigymwear supports brands from sampling to bulk manufacturing.
We focus on real movement performance — not just appearance.
