Best Custom Sports Bra Manufacturer for Activewear Brands

Table of Contents

• Quick Answer
• 1. Why Choosing the Right Sports Bra Manufacturer Matters
• 2. What I Look For in a Custom Sports Bra Supplier
• 3. Top 5 Custom Sports Bra Manufacturers (With Links)
• 4. Comparison at a Glance
• 5. How to Choose the Right Manufacturer for Your Brand
• 6. FAQs
• Work With Fukigymwear

Quick Answer

If you’re launching or scaling an activewear brand, choosing the right custom sports bra manufacturer can make or break your product lineup. From my hands-on experience working with fitness brands, the biggest factors that determine success are fit accuracy, fabric performance, comfort under motion, and production consistency.

In this guide, I compare five reputable manufacturers (with live links), explain when to choose each, and share practical tips to help you pick the best partner for your brand.

1. Why Choosing the Right Sports Bra Manufacturer Matters

Sports bras are a unique challenge in activewear: women’s bodies and activity types vary widely, and a poorly fitting sports bra can lead to discomfort or injury.

Here’s why your choice of supplier matters:

Key Risk Areas:

• Fit & support — different bra constructions (medium vs high impact) require precise engineering
• Fabric performance — moisture-wicking, stretch recovery, and durability under movement
• Comfort and seam placement — critical for wearers during training
• Production reliability — batch consistency from sample to bulk

Getting this right helps your brand avoid returns, bad reviews, and lost trust.

2. What I Look For in a Custom Sports Bra Supplier

When evaluating suppliers, I prioritize these key factors:

🧵 Fabric Quality & Technology

• High compression yarns with good recovery
• Sweat-wicking and breathable meshes
• Anti-chafe and soft seams

📏 Fit Engineering

• Regional size grading support
• Pattern expertise for dynamic motion
• Support level options (low / medium / high impact)

📦 Production Capabilities

• MOQ (Minimum Order Quantity) flexibility
• Speed from sample to bulk
• Consistent quality control

📣 Brand Support

• Private label options
• Labeling, packaging, hangtags
• Reliability in communication

3. Top 5 Custom Sports Bra Manufacturers (With Links)

1. Fukigymwear – Full-Service Sports Bra OEM

👉 Fukigymwear

Fukigymwear offers custom fabrication, fit engineering, and private label production tailored for fitness and performance apparel brands.

Why I Recommend:

• Flexible MOQs for startups
• Multiple compression and fabric options
• Full branding & packaging support

Best for: Activewear brands needing full control over design and production.

2. Nike – Performance Sportswear Leader

👉 Nike

As a global giant, Nike sets the performance bar for sports bras, with engineering tailored to activity intensity.

Why They Matter:

• Advanced fabric technologies
• Proven design and fit standards
• Industry benchmark for performance

Best for: Brands studying elite performance standards.

3. Under Armour – High Impact Innovation

👉 Under Armour

Under Armour combines compression tech with motion-led design.

Strengths:

• High impact support
• Moisture transport system fabrics

Best for: Training-focused, high-performance markets.

4. Lululemon – Comfort + Function Fusion

👉 Lululemon

Lululemon blends comfort, fabric innovation, and lifestyle appeal.

Why They Matter:

• Premium materials
• Comfortable everyday wearability

Best for: Brands balancing performance and lifestyle positioning.

5. Athleta – Versatile Activewear

👉 Athleta

Athleta focuses on inclusive sizing and everyday active wear.

Strengths:

• Variety of support levels
• Ethical and sustainable ethos

Best for: Brands targeting broad market needs.

4. Comparison at a Glance

5. How to Choose the Right Manufacturer for Your Brand

Here’s how I guide founders based on their brand goals:

🔹 Launching a New Line Quickly

Choose Fukigymwear for quick sampling and private label support with flexible MOQs.

🔹 Targeting High-Performance Athletes

Study Nike and Under Armour for performance benchmarks — even if you don’t manufacture with them directly.

🔹 Blending Comfort & Function

Lululemon offers a strong example of comfort-led performance design.

🔹 Inclusive & Ethical Positioning

Athleta’s approach to sizing and sustainability stands out.

💡 Pro Tip: Always request real wear testing samples before ordering bulk — comfort under motion is non-negotiable.

6. FAQs

Q: What fabrics work best for sports bras?
A: Polyester-spandex blends with good compression and moisture wicking perform best.

Q: Are custom sports bras expensive to make?
A: Costs vary, but quality fabrics and precise pattern engineering increase per-unit cost.

Q: Can smaller brands get private label sports bras?
A: Yes — many OEMs like Fukigymwear offer low MOQs.

Work With Fukigymwear

If you’re building or scaling a sports bra line for activewear:

👉 Fukigymwear offers tailored OEM services — from design and sampling to production and packaging.

We help brands build high-performance, comfortable, and scalable sports bras that sell.