Table of Contents
- Quick Answer
- Why Sports Bra OEM Matters
- What I Learned Working With Activewear Brands
- Key Cost Factors in Sports Bra Production
- Sports Bra Cost Breakdown (Real Numbers)
- Top 5 Sports Bra OEM Manufacturers
- Cost Comparison Table
- How to Choose the Best Manufacturer for Your Brand
- FAQs
- Work With Fukigymwear
Quick Answer
Sports bra OEM cost depends on fabric quality, design complexity, MOQ, and region.
From my experience working with activewear brands, you can expect these ranges:
- $8–$14 / piece → Basic everyday sports bras
- $14–$22 / piece → Medium-support activewear
- $22–$35+ / piece → High-performance or technical bras
Lower prices usually mean compromises in fit or fabric — which directly affect returns and brand reputation.
Why Sports Bra OEM Matters
Whether you're launching your first collection or scaling an existing line, sports bra OEM is more than finding a factory.
When brands ask “How much does a sports bra cost to make?”, they’re really asking:
- Can I hit my retail margin?
- Will bulk quality match my samples?
- Can I reorder without surprises?
- How do I control support, compression, and fit?
Getting OEM right means better margins, fewer returns, and stronger customer trust.
What I Learned Working With Activewear Brands
Across hundreds of OEM projects, I see the same pattern:
- Brands chase the lowest quote
- They face fit drift or fabric inconsistency
- They deal with returns and inventory risk
- Their “cheap” bras become expensive
Strong brands stop asking:
“Who’s cheapest?”
And start asking:
“Who controls performance and cost over time?”
The cheapest quote rarely delivers the lowest total cost.
Key Cost Factors in Sports Bra Production
🧵 Fabric & Materials
High-performance fabrics (moisture-wicking, compression, recycled blends) can cost $7–$18+ per yard. Fabric is often 40–55% of total cost.
👗 Design & Construction
Features like molded cups, adjustable straps, power mesh panels, and bonded seams increase labor and sampling rounds.
📦 MOQ (Minimum Order Quantity)
Higher MOQ reduces per-unit price because setup time is fixed.
🧪 Testing & QC
Sports bras require stretch, recovery, and support testing. Skipping this raises return risk.
Sports Bra Cost Breakdown (Real Numbers)
| Component | Approx % of Cost |
|---|---|
| Fabrics & trims | 40–55% |
| Labor | 15–25% |
| Label & packaging | 5–10% |
| Quality control | 5–10% |
| Factory margin | 10–20% |
Example (Total cost $18):
- Materials: $8.00
- Labor: $4.00
- QC & packaging: $2.50
- Margin: $3.50
This model lets you price retail with confidence and protect margins.
Top 5 Sports Bra OEM Manufacturers
1. Fukigymwear – Custom Sports Bra & Activewear
Full OEM + private label with flexible MOQ and performance fabric expertise.
Best for: Startups and scaling brands.
2. Alpha Broder – Activewear Manufacturing
Major North American supplier with activewear programs.
Best for: U.S. brands and domestic distribution.
3. SanMar – Activewear & Sports Bra Solutions
👉 SanMar
Global apparel supplier with customization programs.
Best for: Multi-category brands.
4. MAS Holdings – Performance Sports Bra Manufacturing
Global leader in performance underwear and sports bra engineering, with advanced support, molding, and testing systems.
Best for: High-support and premium sports bra programs.
5. Billoomi Fashion – Private Label Activewear
OEM partner with strong private label experience.
Best for: Low-to-mid MOQ private brands.
Cost Comparison Table
| Manufacturer | Region | MOQ | Estimated Cost / Piece (USD) | Best For |
|---|---|---|---|---|
| Fukigymwear | China | Low | $10–$20 | Startups & Scale |
| Alpha Broder | USA | Medium | $15–$28 | U.S. Brands |
| SanMar | USA/Global | Medium | $12–$26 | Multi-category |
| MAS Holdings | Global | High | $18–$35 | Performance Bras |
| Billoomi | Asia | Low–Medium | $9–$18 | Private Label |
How to Choose the Best Manufacturer for Your Brand
- Low MOQ & flexibility → Fukigymwear or Billoomi Fashion
- U.S. production → Alpha Broder or SanMar
- High-support & technical bras → MAS Holdings
Ask every factory:
- Do you test stretch & recovery?
- How do you control fabric lot variance?
- How many fit iterations are included?
- What is your defect threshold?
FAQs
Q: What’s a reasonable MOQ for custom sports bras?
A: Typically 300–1000 pieces. Partners like Fukigymwear support lower runs.
Q: Does region change cost a lot?
A: Yes. U.S./EU production costs more than Asia but may reduce logistics risk.
Q: How much should I budget for sampling?
A: Expect 3–5 rounds at $40–$120 each depending on complexity.
Work With Fukigymwear
If you’re evaluating sports bra OEM for activewear brands and want a partner
who understands support performance, fit engineering, and scalable cost structures,
👉 Fukigymwear
offers OEM & private label production with transparent pricing and flexible MOQ support.
