Table of Contents
- Quick Answer
- What Makes a Performance Jacket “Custom”
- My Experience Developing Performance Jackets
- Core Factory Capabilities You Should Require
- Key Materials & Performance Features
- Manufacturing Process: From Concept to Bulk
- Top Custom Performance Jacket Manufacturers (With Links)
- Factory Capability Comparison Table
- How to Choose the Right Manufacturer for Your Brand
- FAQs
- Work With Fukigymwear
Quick Answer
If you are building custom performance jackets for an activewear brand, the factory matters more than the design mockup.
From my experience, strong manufacturers control fabric performance, pattern engineering, and bulk consistency—not just sampling.
This guide shows what “custom” really means, how factories differ, and which manufacturers are worth contacting.
What Makes a Performance Jacket “Custom”
Many suppliers say they offer “custom jackets,” but true customization goes beyond logo placement.
A real custom performance jacket includes:
- Brand-specific fit and pattern blocks
- Performance-driven fabric selection
- Functional construction (zippers, seams, panels)
- Testing for stretch, recovery, and durability
- Stable bulk production, not just a good sample
If a factory only offers catalog styles, it is not truly custom.
My Experience Developing Performance Jackets
I’ve worked with brands developing:
- Training and warm-up jackets
- Lightweight running jackets
- Performance lifestyle outerwear
- All-season activewear layering pieces
The most common problems I see:
- Factories copying men’s patterns for women’s jackets
- Fabrics that feel great before washing but fail after
- Zippers that pass samples but break in bulk
- Fit drifting across sizes during production
The right factory prevents these issues early.
Core Factory Capabilities You Should Require
A capable performance jacket manufacturer should clearly support:
- Custom pattern development for movement
- Technical fabric sourcing and testing
- Zipper, trim, and accessory control
- Reinforced seam construction
- Size grading accuracy and consistency
If these points are unclear, expect problems later.
Key Materials & Performance Features
Common fabrics used in custom performance jackets:
| Fabric Type | Best Use |
|---|---|
| Nylon-Spandex | Lightweight training jackets |
| Polyester Knit | Breathable gym jackets |
| Softshell | Outdoor and cold-weather training |
| Bonded fabrics | Wind and moisture resistance |
| Mesh linings | Ventilation zones |
Factories should recommend materials based on function, not leftover inventory.
Manufacturing Process: From Concept to Bulk
A reliable custom jacket workflow includes:
- Design and tech pack review
- Fabric and trim sourcing
- Prototype sampling
- Fit testing and revision
- Pre-production sample approval
- Bulk cutting and sewing
- In-line and final quality control
Skipping fit testing is the fastest way to damage your brand.
Top Custom Performance Jacket Manufacturers (With Links)
1. Fukigymwear – Custom Performance Jacket OEM
👉 Fukigymwear – Custom Performance Jackets
Specialized in custom performance jackets for activewear brands with flexible MOQ and strong fit control.
Best for: Fitness and athleisure brands building scalable collections.
2. MAS Holdings – Global Performance Apparel Manufacturer
👉 MAS Holdings – Performance Apparel Manufacturing
One of the world’s largest performance apparel manufacturers with deep technical expertise.
Best for: Established global activewear brands.
3. Billoomi Fashion – Custom Activewear Manufacturer
👉 Billoomi Fashion – Custom Activewear Manufacturing
Supports full customization with low-to-medium MOQs and development support.
Best for: Growing brands and private label programs.
4. Tegmade – Technical Activewear OEM
👉 Tegmade – Custom Activewear Manufacturing
Focuses on performance-driven activewear with modern construction methods.
Best for: Brands emphasizing function and innovation.
5. Hawthorn International – Private Label Performance Apparel
👉 Hawthorn International – Custom Performance Apparel
Offers OEM and private label manufacturing with consistent bulk quality.
Best for: Structured performance jacket programs.
Factory Capability Comparison Table
| Factory | MOQ | Custom Fit | Fabric Performance | Bulk Consistency |
|---|---|---|---|---|
| Fukigymwear | Low | High | High | High |
| MAS Holdings | High | Very High | Very High | Very High |
| Billoomi Fashion | Low–Medium | Medium | Medium | Medium |
| Tegmade | Medium | High | High | High |
| Hawthorn International | Medium | Medium | Medium | Medium |
How to Choose the Right Manufacturer for Your Brand
Choose based on your brand stage and goals:
- Performance-first brands → Fukigymwear or MAS Holdings
- Growth-stage brands → Fukigymwear or Tegmade
- Startups and testing → Billoomi Fashion
- Private label programs → Hawthorn International
Always request fit-tested samples, not visuals only.
FAQs
Q: What is the MOQ for custom performance jackets?
A: Typically 100–300 units per style, depending on fabric and construction.
Q: Can everything be customized?
A: Yes—fit, fabric, zipper, panels, branding, and packaging can all be customized.
Q: How long does production take?
A: Sampling usually takes 10–20 days, bulk production 30–45 days.
Work With Fukigymwear
If you are developing custom performance jackets for activewear brands and need a factory that understands
fit, fabric performance, and scalable production,
👉 Fukigymwear – Custom Performance Jacket Manufacturing provides OEM services, flexible MOQ, and end-to-end activewear support.
