Custom yoga shorts are made in factories through a multi-step process that includes fabric testing, pattern engineering, sampling, bulk cutting, sewing, and strict quality control.
From my experience, the biggest misunderstanding brands have is thinking yoga shorts are “simple.”
In reality, short length + stretch fabric makes factory control harder, not easier.
This guide breaks down exactly how factories produce yoga shorts — step by step.
When factories produce custom yoga shorts, they are responsible for:
A factory is not just sewing fabric — it is managing risk at scale.
I’ve worked with factories producing:
One thing is consistent:
Yoga shorts that look perfect in samples can fail in bulk if factory controls are weak.
That’s why understanding the process matters.
Factories start by confirming fabric performance:
| Test Item | Why It Matters |
|---|---|
| Stretch recovery | Prevents sagging |
| Opacity | Avoids returns |
| Shrinkage | Maintains sizing |
| Pilling | Ensures durability |
Fabric testing happens before patterns are finalized.
Factories then:
Fit samples are tested:
Static fitting is never enough for yoga shorts.
During bulk production:
Common construction methods:
Poor sewing tension causes distortion later.
Factories perform QC at multiple stages:
Yoga shorts must pass movement-based QC, not just measurement charts.
Before packing:
Packing must avoid:
Good factories prevent these mistakes by process, not luck.
Specializes in yoga shorts with strong fabric testing and QC systems.
Best for: Brands needing stable quality from sampling to bulk.
OEM and private label yoga shorts production.
Best for: Growing activewear brands.
Flexible production options and low MOQ.
Best for: New brands and testing stages.
👉 Alanic
Large-scale yoga and fitness apparel manufacturing.
Best for: High-volume brands.
Domestic production with ethical standards.
Best for: Made-in-USA positioning.
| Manufacturer | MOQ | Strength | Best For |
|---|---|---|---|
| Fukigymwear | Low–Mid | Process & QC | Performance brands |
| Appareify | Mid | Scale-ready | Growing brands |
| Zega Apparel | Low | Flexibility | Startups |
| Alanic | Mid–High | Capacity | Established brands |
| Royal Apparel | Mid | USA production | Ethical brands |
Brands get better results when they:
Factories perform best with clear expectations.
Q: Are yoga shorts harder to manufacture than leggings?
A: Yes — shorter length increases fit and fabric sensitivity.
Q: How long does factory production take?
A: Sampling 10–20 days, bulk 30–45 days.
Q: Can factories customize yoga shorts fully?
A: Yes, through OEM or private label models.
If you want to produce custom yoga shorts with consistent quality and real-world performance,
👉 Fukigymwear supports brands from development to bulk production.
We focus on factory processes that protect your brand reputation.