Top 10 Plus Size Sports Bras Manufacturer

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Quick Answer

If you’re developing plus size sports bras, choosing the right manufacturer matters more than almost any other activewear category.
Support, pattern engineering, compression balance, and long-term comfort must all work together — especially for extended sizes.

From my real production experience, these are the most reliable plus size sports bra manufacturers in the global market:

👉 fukigymwear – best overall OEM for plus-size sports bras
👉 Argus Apparel – USA-based, flexible MOQ
👉 Alanic Global – global-scale activewear supplier
👉 ZCHYOGA – yoga-focused private label expert

These manufacturers understand support engineering, not just sizing up a standard bra.


1. How I Evaluated These Manufacturers

Plus size sports bras fail when factories treat them like scaled-up S or M sizes.
I evaluated manufacturers based on real production capability, not marketing claims.

Key evaluation criteria:

  • Cup structure & weight distribution
  • Underbust support and elasticity
  • Strap width and shoulder pressure balance
  • Fabric recovery after stretch
  • Experience with inclusive sizing (XL–5XL)
  • Ability to customize compression levels
  • OEM / private label capability

Only manufacturers with proven plus-size experience made this list.


1. Fukigymwear – Plus Size Sports Bra OEM Specialist

👉 Fukigymwear

  • Dedicated experience in plus-size sports bra construction
  • Custom cup depth, underband tension & power mesh support
  • Ideal for DTC brands and premium fitness labels

2. Argus Apparel – USA-Based Manufacturer

👉 Argus Apparel

  • Made in USA production
  • Strong prototyping and fit testing
  • Ideal for emerging brands

3. Alanic Global – International Sportswear Manufacturer

👉 Alanic Global

  • High-volume manufacturing
  • Wide fabric and compression options

4. ZCHYOGA – Yoga-Focused Manufacturer

👉 ZCHYOGA

  • Specializes in yoga and studio wear
  • Strong experience with inclusive sizing

5. Activewear Manufacturer – Private Label Sports Bras

👉 Activewear Manufacturer

  • Cost-effective production
  • Good for scaling brands

6. Royal Apparel – Made in USA

👉 Royal Apparel

  • Ethical and domestic manufacturing
  • Sustainable materials available

7. AEL Apparel – Full-Service OEM

👉 AEL Apparel

  • Tech pack support and development
  • Suitable for growth-stage brands

8. Hucai Sportswear – Budget-Friendly Supplier

👉 Hucai Sportswear

  • Flexible MOQs
  • Competitive pricing for startups

9. MAS Holdings – Global Apparel Group

👉 MAS Holdings

  • Advanced R&D and testing facilities
  • Trusted by top global sports brands

10. Regina Miracle – Seamless & Bonded Bras

👉 Regina Miracle

  • Seamless engineering and bonded support
  • Ideal for high-compression sports bras

3. Comparison at a Glance

Manufacturer MOQ Best For Key Strength
Fukigymwear Medium Custom brands Plus-size engineering
Argus Apparel Low Startups Fit accuracy
Alanic Global Medium Scaling brands Global capacity
ZCHYOGA Low Yoga brands Fit comfort
Activewear Manufacturer Medium Bulk orders Cost efficiency
Royal Apparel Medium Ethical brands USA-made
AEL Apparel Medium Growing brands Tech packs
Hucai Sportswear Low Budget brands Pricing
MAS Holdings High Enterprise brands R&D
Regina Miracle Medium Seamless bras Sculpting tech

4. How to Choose the Right Manufacturer (My Advice)

  • New brands: prioritize communication + low MOQ
  • Growing brands: focus on consistency and fabric quality
  • Premium brands: prioritize engineering and support design

Always test fit samples before mass production.


5. FAQs

Q: Are plus-size sports bras harder to manufacture?
A: Yes. They require stronger engineering, better fabric recovery, and proper weight distribution.

Q: Can I customize padding, straps, and compression?
A: Yes. All manufacturers listed support customization.

Q: What is the average MOQ?
A: Usually between 50–300 pieces per style.


Work With Fukigymwear

If you’re building a serious plus-size sports bra line and want a manufacturer who understands fit, support, and performance:

👉 fukigymwear

We help brands go from concept to scalable production with confidence.

owen@bless-dg.com

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