Custom gym jackets are made through a structured OEM process, not by simply adding a logo to a ready-made style.
From my experience, the best results come when factories control pattern development, fabric performance, construction details, and bulk consistency—from the first sample to final shipment.
This guide breaks the process down step by step so you know exactly what happens behind the scenes.
Many brands think “custom” means choosing a color and adding a logo.
In real manufacturing, custom gym jackets involve:
If a factory skips these steps, the jacket may look good—but won’t perform or scale.
I’ve worked on custom gym jacket programs for:
What I’ve learned quickly:
Good factories manage these risks early.
The process starts with a tech pack covering measurements, fit intent, fabric specs, and construction details.
A capable factory reviews this and flags potential issues before sampling.
Factories source fabrics based on function, not availability:
Zippers, cords, and trims are tested for smoothness and strength.
The first sample focuses on construction feasibility, not perfection.
At this stage, factories test:
This is where most brands rush—and regret it later.
Fit testing checks:
Revisions here prevent bulk issues.
The PPS confirms:
Nothing should go into bulk without PPS approval.
During bulk:
This stage determines whether your jacket performs in real customer use.
| Component | Common Options | Purpose |
|---|---|---|
| Fabric | Nylon-spandex, polyester knit | Stretch & breathability |
| Zippers | Coil, auto-lock | Durability & smooth use |
| Seams | Overlock, flatlock | Comfort & strength |
| Panels | Ergonomic cuts | Mobility & fit |
Factories should explain why each choice fits your use case.
The solution is choosing a factory that educates—not just executes.
👉 Fukigymwear – Custom Gym Jacket Manufacturing
Specializes in custom gym jackets with strong fit control and flexible MOQs.
Best for: Fitness and gymwear brands building scalable collections.
👉 Hawthorn International – Custom Activewear Manufacturing
Offers private label and OEM gym jacket production with consistent bulk quality.
Best for: Structured OEM programs.
👉 Billoomi Fashion – Custom Activewear
Supports custom gym jackets with development-focused services.
Best for: Growing and mid-stage brands.
👉 Tegmade – Performance Activewear Manufacturing
Focuses on technical performance apparel with modern construction.
Best for: Function-first gymwear brands.
👉 Lefty Production Co. – Apparel Manufacturing
Supports brands from concept through production.
Best for: Brands needing hands-on development.
| Factory | MOQ | Custom Fit | Technical Support | Bulk Consistency |
|---|---|---|---|---|
| Fukigymwear | Low | High | High | High |
| Hawthorn International | Medium | Medium | Medium | Medium |
| Billoomi Fashion | Low–Medium | Medium | Medium | Medium |
| Tegmade | Medium | High | High | High |
| Lefty Production Co. | Medium | High | High | High |
Choose based on your stage and goals:
Always request fit-tested samples, not visuals only.
Q: How long does it take to make custom gym jackets?
A: Sampling usually takes 10–20 days, bulk production around 30–45 days.
Q: Can everything be customized?
A: Yes—fit, fabric, construction, branding, and packaging can all be customized.
Q: What is the typical MOQ?
A: Most factories start around 100–300 units per style.
If you are developing custom gym jackets and want a factory that understands
fit, performance, and scalable production,
👉 Fukigymwear – Custom Gym Jacket OEM provides flexible MOQs, OEM expertise, and end-to-end manufacturing support.